The line specially designed for our russian customer who sent to us the glass bottles (thin&tall) is suitable for food packing industry like olive oil/wine bottles fill-cap-label process.
Samples offered by our EU customer
The whole line including filling capping labeling machine
1.model NPACK-5030 piston filling machine
2.model NPACK-AC40 ROPP capping machine
3.model NPACK-650A double sided labeling machine
4.Nitrogen gas flushing function after filling
5.Accumulation turntable for collecting final product
As below there is the basic description &introduction one by one :
►Model NPACK-5030 four heads piston filling machine
The 4heads olive filling machine,controlled by the microcomputer,combines the photoelectricity with pneumatic operation,
thus widely is applied for the liquid filling of the agriculture chemical、solution、liquid detergent、cosmetic as well as olive.The filling volume is precise,foamless and stable.
The machine can fill the liquid with the range from 25-1000ml,meanwhile there is no special requirement on the shapes of bottles.That is to say,it can fill the liquid for the normal bottles as well as the irregular-shaped bottles.
Filling range 50～3000ml
Filling speed ＜20-30b/m（for 500-1000ml liquid）
Power/suppy power 0.8kw、220v
Working pressure 5～6kg/cm3
Air consumption 0.5-0.7mpa
Outer dimension 2000×800×1900mm
Mark:The filling nozzles can be designed and manufactured according to requirements from customers on the filling range and filling speed
Filling speed adjustment
Filling speed adjustment has the following 6 factors:
1, the speed of the product is determined by the viscosity of the product and the length of the suction pipe.
2, filling speed depends on the diameter of the filling head, the diameter is large, the speed is quick.
3, the product of the bubble level. The product filling speed of the high bubble should be slowed down.
4, how much is the filling quantity.
5, the accuracy of the filling quantity, adjust the filling time of each cast.
6, adjust the filling speed (that is, the speed of the servo motor).
General trouble shooting and processing
1）Touch screen is not shown, but the indicator light
Check whether the fuse is burning, or the contact is bad, replace or reinstall the fuse.
2）The output indicator of the programmable controller has an output indicator, but the solenoid valve does not work.
Upon examination of the solenoid valve failure, is the key to the programmable controller in the electrical damage, can replace the same type of intermediate relay, fault can be ruled out (this fault is very rare).
3）The main head there is a leak in the shutdown.
The filling head cylinder does not move up and down, replaced PTFE head, check on the stingy joints have gas, or replace the filling valve, can be ruled out
4）After filling in a number of bottles do not fill
♦Check whether the bottle counting electric eye, if not counting adjustable electric distance, so that it can reach the count;
♦ Check that the liquid level indicator is black, if it is white, and the liquid level is fluid, and can be filled with black
♦ Check the magnetic switch cylinder after the dive, the light is bright, if not bright, adjust to the light.
♦Check the back of the servo motor is close to the switch is bright, if not bright, adjust to the light.
5)Individual valve or cylinder action to slow down or do not work.
♦The general situation is caused by the fault of the control valve, first check to control the output of the output of the display lamp (in the lower left of the programmable controller) work is normal, confirm the normal operation of the following check.
♦Magnet coil plug for transposition of the solenoid valve, if change the position of the fault, indicating that the electromagnet coil is damaged, replace the coil after failure can be ruled out.
If the valve group of the emptying port does not stop to have a lot of gas, the system has a more serious leakage. Can check the internal sealing condition, if damaged, should be replaced. If the fault can not be ruled out, can check the valve spool movement, see if there is a card phenomenon or the seal is damaged, and repair, if damaged more serious, it should be replaced by the entire valve.
6）Servo motor alarm.
♦Check whether the PLC on the F**, if it is to turn off the power, and then open up to manual operation, a number of seconds after the manual injection, and then press the manual back to zero.
►Nitrogen gas flushing system
NPACK-AC40 Automatic ROPP capping machine for olive bottle with metal caps with protective chamber
automatic ROPP capping machine with button controlling system
Capping heads for ROPP capper
The capping machine is a suitable equipment for roll-press-sealing the Aluminum caps for the plastic bottle、pet bottle、as well as glass bottle.It precesses the screw-press capping for the bottle under the rolling press from hobs,automatically feeding bottle、caps,removing the reverse caps .The capped bottle favors the characteristics like the stable capping effect,convenient uncapping,so that it function as conterfeit and anti-theft
Supply powder (V/Hz) AC 220/50 380/60
Capacity (m/min) ≧4000B/M
Cap size (mm) 250-1000
Air exhaust from Vacuum pum (m3/h) 5KG
Outer dimension（L×W×H）(mm) 2000×1000×2300
N.G (kg) 520
Drawing of ROPP capping working process(taking example as automatic line with conveyor platform)
How to operate model NPACK-C25 Single head ROPP capping machine
The feed container moving on conveyor belt are feed into an in feed star wheel through In-feed worm, star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap filling bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing.
Salient Features :
The unit is made compact & versatile.
S.S. Slat conveyor
S.S. Elegantly Matt Finished Body
Built in front control panel
With A/c Frequency Drive
►model NPACK-650A double sided labeling machine
The labeling equipment is for the round bottle labeling in the industry like food、oil、pharma、wine、cosmetics and so on.
The machine with elegant design can be easily operated and maintained by the common worker,
who requires no special training in operation this machine.Just give a simple adjustment to produce another product when you want to swap the different kinds bottle labeling.
Metal caps capping+labeling line
The bottle labeler is thus out from as below-mentioned characteristics:
1:The main body of equipment is made of SUS304 and advanced Aluminum products.
2:The labeling heads is driven by the stepping motor that is imported from Japan.
3:All the light sensor equipment is imported from both Japan and Germany
4:PLC Controlled by the human-machine interface with 60 memory units
5:The machine is the best choice for single worker’s operating.
6:The machine has the function as bottle-uprighting,bottle-distributing、labeling、flating as well as counting.
7:The position、height、angle of labeling can be adjusted easily.
8:Equipped with the conveyor belt,the machine is applied to set of the production line.
Basic parameter of double sides labeling machine
|Labeling Speed||20-120bottles/min, 150-200bottle/min|
|Printer to use air||5 kg/cm2|
|Object Size||30-200 mm(H),30-100 mm(W)|
|Label Size||25-300 mm(L),20-180 mm(W)|
|Roll Size||76 mm(Inside),380 mm(Outside)|
turntable for accumulation of final product